Reverse Engineering of Components and Machine Assemblies

We can convert physical items into digital form even when there is no documentation available.

Project Challenge

Many facilities operate machinery for which the original technical drawings are no longer available. When a component becomes worn or breaks, there is no documentation from which to manufacture a replacement—and the original supplier often no longer offers the part.

Input data and requirements

The process begins with the physical component itself or a complete assembly. We capture its geometry, determine any dimensions that cannot be measured directly, and work with the customer to clarify which features must be retained and where improvements can be made.

0

DRAWINGS REQUIRED AS INPUTVSTUPU

The service can be used even when no original documentation is available.
1 pcs

A PHYSICAL SAMPLE IS ALL WE NEED

A single physical component or functional sample is all we need to begin.
3D+2D

COMPLETE DELIVERABLE

A 3D model and technical drawings, complete with dimensions, tolerances, and technical specifications.
SPECTRALÍ

MATERIAL ANALYSIS

We determine the material composition through testing, eliminating the need for estimates.

Our solution

Using precision measurement techniques, we convert the physical object into a digital representation. This results in a complete 3D model from which we create technical drawings suitable for manufacturing, inspection, and further design modifications.

The process also includes material analysis. Spectroscopic testing determines the material’s composition and properties, ensuring that the replacement component matches the original not only in shape, but also in the material from which it is made.

Precision measurement of components

3D modelling of individual components

3D modelling of complete assemblies, including component relationships

Creation of technical drawings

Material identification using spectroscopic analysis

Design modifications and optimisation proposals

Result

  • Výroba náhradních dílů bez původní dokumentace
  • Rekonstrukce zastaralých komponent
  • Optimalizace stávajícího konstrukčního řešení
  • Digitalizace výrobního portfolia
  • Podklad pro kontrolu a proměřování dílů

Výstupem je kompletní digitální model a technická dokumentace, které umožňují přesnou reprodukci dílu, jeho úpravu i další konstrukční využití.

Let’s design a
solution for your
operation

From initial concept to full-scale implementation, we provide the technical expertise your operation demands

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